Boom lifts

The new Genie S-85 XC FE hybrid and S-85 XC E electric boom lifts feature Li-Ion technology and other improvements to reduce ownership costs.

The Genie S-85 XC FE hybrid and S-85 XC E electric telescopic boom lifts are powered by Li-Ion batteries and feature Genie’s heavy-lifting and 4x4 drive capabilities.

The Genie S-85 XC FE hybrid and S-85 XC E electric telescopic boom lifts are powered by Li-Ion batteries and feature Genie’s heavy-lifting and 4x4 drive capabilities

Four independent AC drive motors, 4-wheel drive and active oscillating axles enable operators to easily navigate rough terrain.

“These boom lifts are a complete upgrade, with thoughtful engineering and more than 80 quality improvements with the goal of keeping our machine in the field longer with fewer service intervals,” says Dominik Damm, director, Product Management, Booms Portfolio.

Right-sized Li-ion batteries
The FE and E models are both powered by 48-volt Li-ion batteries, which is the smallest Li-ion battery in the industry in the 85-foot height class. These right-sized batteries, which are more cost effective, are made possible by efficiency improvements throughout the machine that lower energy consumption compared with competitors’ booms.

“Utilizing a 48-volt Li-ion battery limits cost transfer to customers by keeping the battery small, but still is capable of supporting a full day’s work. Li-ion batteries also do not require maintenance like FLA or AGM batteries, so there’s no watering or replacement. The batteries also are smart, with software management systems to protect themselves from damage. Additionally, we’ve made service easier because the battery is only 48 volts. Specialized technician certifications are required for anyone working on a 60-volt or larger battery, so we’ve made service access easier by keeping the battery smaller,” Damm says. 

Built to last, the battery is rated for extreme temperatures (from -22F to 122F) and Genie is extending its warranty to five years to ensure customers feel confident in their purchasing decision. 

“Genie’s Li-ion solution has spent years in design and has been rigorously tested to ensure compliance with global standards,” says Damm. The intelligent Battery Management System software protects the battery throughout operation to ensure it won’t be damaged.”

Two battery sizes are available: standard size for the FE hybrid, or an XC battery for the electric E machine. The XC version of the 48-volt battery has a 7-hour rapid recharge, compared with 10 to 15 hours that other machines on the market require. The XC battery can be added as an option on the FE machine. 

Genie’s third generation hybrid system on the S-85 XC FE includes the 48-volt Li-ion battery and 24 horsepower, DPF-free engine. The engine/generator combination provides enough power to run a full workday in electric mode, or a full work week on a single tank of fuel. It also allows for dead-battery operation: when the batteries are completely drained, the engine/generator provides enough power to run any function. Its rapid recharge of 4.5 hours is twice as fast as other systems on the market.

Performance features
Beyond the flexibility hybrid and electrified equipment provides for working on a variety of job sites, the dual-capacity XC models mean operators can load the platform up to 1,000 pounds for the majority of the lift’s range, and to 660 pounds through the full envelope. This increases productivity by supporting heavier lifting job site needs. 

Additionally, Genie’s powerful Lift Power solution also is available in these new machines, expanding the performance benefits of these machines to even more jobs. These new models are the first-ever electrified boom lifts to offer a Li-ion powered AC generator welder-ready tool. Genie’s Lift Power welder-ready tool can provide 7kW for the Australian market, and up to 12 kW for the North American market, which is the highest power output in the industry for welding applications. A 3kW power inverter, available globally, provides power to the platform to support power washers, drills, and other power tools.

Efficient design impact maintenance and ownership costs
“More than 80 design upgrades to the S-85 XC FE and S-85 XC E demonstrate Genie’s attention to continuous quality improvement with the intention of reducing overall cost of ownership,” Damm said. 

Here are just a few examples. 

• Improved solid-state proximity switches have replaced limit switches. Switches are now fully sealed, preventing weather damage. Because there is just one part, moving parts that could cause fault codes have been reduced. Onboard LEDs on the new switches also will indicate their status for easy serviceability.
• From sharp steel edges to fasteners, Genie has made intentional design changes to improve durability and prevent rust. 
• The machines’ cable tracks are better organized, improving serviceability and longevity. Durable separators are now found every second track, spacers separate hoses and cables, and hose and cable wear has been tested to prevent overlapping and rubbing.

In addition, the IP67-rated electric AC drive motors and maintenance-free Li-ion battery are integral to reducing costs associated with ownership. The brushless AC drive motors are fully sealed, preventing dust and water ingress. Overall, there also are fewer hydraulic components, which reduces the chance for hydraulic leaks and spills, and many maintenance points are eliminated.

The 24 horsepower engine that delivers hybrid power for the FE model is DPF free, which means it does not require complex aftertreatment, reducing maintenance costs. This smaller engine also experiences less wear and tear, costing less to maintain.

Genie’s new Plus+1 control system has been updated to speed troubleshooting. “The new LCD screen display helps technicians assess faults more quickly. For example, in the past it was a trial-and-error process for a technician to adjust hydraulic pressures on the secondary boom. Now, a test can be run that provides a visual display of the hydraulic pressures. The software automatically sets the pressure points between the desired high and low,” says Damm. In addition, 50 percent of the required recalibration is automated for faster service and less down time.

The combination of industry-leading Li-ion performance, features designed for productivity, and up to a 15 percent decrease in total cost of ownership means Genie’s S-85 XC FE and S-85 XC E boom lifts deliver high rental fleet utilization and greater job site productivity for equipment operators.

The boom lifts will be available to customers in all markets beginning in early Q3.  

Key specifications

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